A Comprehensive Guide for Automotive Wire And Cable Materials
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Automotive Wire And Cable Materials Copper and Aluminum Cables Copper and aluminum are the two most commonly used metals for automotive wiring and cabling. Copper cables offer higher conductivity compared to aluminum, but aluminum cables are lighter. The use of copper or aluminum depends on the application requirements. Copper cables are preferred where higher conductivity is essential, such as in charging systems, starter cables, and engine wiring harnesses that handle higher voltages and amperages. Automotive Wire And Cable Materials Copper has approximately 60% higher conductivity than aluminum. It is more resistant to corrosion and maintains stability over a wide temperature range. However, copper cables are heavier and more expensive than aluminum alternatives. Aluminum cables see greater use in applications where weight savings is important, like the main battery cables that run throughout the vehicle. Aluminum weighs approximately one-third less than copper. This can provide